Foundry

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Foundry
Product Description

Shanthi Gears “Foundry Division” is a premium quality Ferrous and Centrifugal Nonferrous casting manufacturer in INDIA. The Foundry is Integrated Management System (ISO 9001:2015, ISO 14001:2015 & BS OHSAS 18001:2007) certified. It produces Machined, un-machined S.G.Iron, Grey Iron castings from 1 Kg to 1.5 ton single piece weight and also produces Phosphor Bronze, Aluminium Bronze, Leaded Bronze and Copper alloy castings through Centrifugal, Gravity Die and Hand moulding casting process.

Facilities

Melting

750KW Medium Frequency Induction melting furnaces with 1500 Kgs, 1000 Kgs, 500 Kgs & 300 Kgs capacity crucibles

Moulding

  • DISA green sand moulding line ARPA 300, 450 and 900.

  • Fully Mechanised BMD Sand Plant 20 Tons / hr mixing capacity

  • No bake (Two Part Resin moulding system) – JKF continuous sand mixer (10 tons / hr) with fully automatic sand reclamation plant along with mould movement system

Fettling

  • Table Type Shot-blasting, Tum blast, Hanger type Shot blasting machines are available

  • In house fettling and grinding facility

Inspection & Quality

  • Spectro Max – 28 Element spectrometer

  • A sophisticated laboratory with all the necessary checking and inspection equipment like Microscope, UTM, Impact Test, Image Analyser, Sand Tester, Hardness Testers etc.

  • MPI, UT, DP in-house and RT out source

Heat Treatment

  • Annealing

  • Hardening

  • Stress Relieving

  • Normalizing

  • Tempering

Non-Ferrous Castings

  • 1 no. of Inductotherm make Induction melting furnace 75 KW 150 Kgs

  • 1 no. of Inductotherm make Induction melting furnace 250 KW 500 Kgs

  • Aluminium Gravity die casting

  • In-House Machining Facility

  • CNC, VMC, HMC, VTL with all inspection facilities

Contact Person
The Marketing Manager
Company Name
Shanthi Gears Limited
ZIP Code
641005
Phone
91-422-4545745
Website
http://www.shanthigears.com/
Company Profile

Shanthi Gears—a subsidiary of Tube Investments of India—is a pioneer in gear manufacturing and ranks amongst India’s top gear manufacturers today. For over four decades now, Shanthi Gears, has been the preferred name for gear and gear box solutions, for some of the biggest names in the industry. We are committed to offering precision engineering, reliable quality and complete solutions.

A listed company, Shanthi Gears, is at the cutting edge of what we do in our domain, and are driven by our philosophy—our philosophy to constantly innovate to continue to remain relevant to our customers. It is our innovation that also allows us to offer greater value.

We offer a comprehensive range of products and services—cutting edge gear solutions for a wide range of applications and specialized gear reconditioning services. Our presence in the customized products domain is a strong one, with us occupying a dominant position in the market today.

From the initial R&D stages to the final labeling and packaging of our finished goods, all of our products have been developed precisely for our customers. We have stood out since our inception for the quality and reliability of our products and services. At Shanthi Gears, ensuring the best possible quality is a priority and a strong corporate value. Innovation is one of our core competencies. We are committed to research, development and innovation as well as to gain a deep understanding of our customers needs. The result– high quality products that you can rely on, each and every time.

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