Thermal Spray Coating Services-KeepSake Engineering Consultancy Pvt. Ltd.

“Thermal spraying is a process in which molten, semi-molten or solid particles are deposited on a substrate.”
Coatings can be generated if the particles can plastically deform at impact with the substrate, which may only happen if they are molten or solid and sufficiently rapid. Their heating and acceleration are practical if they occur in a stream of gas. Thus, an academic classification of spray techniques is based on the way of generation of such streams.

Our services include Thermal Spray Coatings, Welding/Cladding, Manufacturing & Automation

Thermal Spray Coatings:
1) Ceramic Coating,
2) Carbide Coatings / Tungsten Carbide Coatings / Chrome Carbide Coatings(Cermet)
3) Co base alloys(Stellate) Coatings
4) Ni base alloys Coatings
5) Hastalloy Coatings
6) PEEK Coatings
For Various Applications like Boiler Tubes, Vessels, Rolls, Screws, Shafts, Spindle Shaft, Drawing Pulleys, Capstans, Thermo wells, Decanters, Drive Rings, Plungers, Sleeves, Seals, Crank Shafts, etc.
(Thermal spraying is a group of processes wherein a feedstock material is heated and propelled as individual particles or droplets onto a surface. The thermal spray gun generates the necessary heat by using combustible gases or an electric arc. As the materials are heated, they are changed to a plastic or molten state and are confined)

Welding/Cladding Technologies:
1) TIG
2) MIG
3) Plasma Transferred Arc(PTA)
4) Arc

Welding/Claddings:
1)Inconel
2) Stellite-1,Stellite-6,Stellite-12
3) Montel
4) Ni- base carbide
5) Ni/WC base carbide
6) Co- base carbide
7) Duplex
8) Fe – base carbide
9) Tungsten carbide
Various Application Like, Valves parts, Separator Can tube, Blades, Shafts, Pipe (ID & OD), Elbows, Screw, Dies, Sleeves, Plates, Heavy Rolls, etc.

KECPL is an Ahmedabad based professionally run decade and half old co. specialized in the field of thermal spray coatings & carbide wear parts. Team is headed by a technocrat who has decades of stint with engineering icons L & T. To produce quality coatings we have an excellent thermal spraying facility and highly skilled and trained team of engineers to do the job successfully. During the period of time co. has renewed their facilities according to the technical advancement adopted in the industry. We are presently equipped with Six axis articulated arm robot to operate our Plasma transferred arc pulsed 350 amp power source, High velocity oxy-fuel systems, Arc spray systems and flame spray guns. We also have manipulators for down hand welding capability.

KeepSake Engineering Consultancy is a manufacturer, job shop and a specialised engineering firm. The one thing that its products and services have in common is that they reduce wear caused by abrasion, friction, heat and corrosion. The company specialises in applying Thermal Spray Coatings to solve problems related to wear. It has five categories of thermal spray systems, viz., Flame spray (Rod rokide, powder), HVOF (tungsten carbide), Arc Spray, Plasma Transferred Arc, Spray and Fuse. It applies ceramic, carbide, cobalt and Nickel alloy coatings.

We aim to employ this unique technology for life enhancement of wear prone parts belonging to various industries. To achieve that goal we have developed special kind of jigs and fixtures to maintain uniformity and accuracy of dimensions of coated parts. This efforts and care resulted in to a sound clientele of OEMs and big end users who are highly satisfied with the performance improvement they are getting by such coatings and wear parts.

We are well aware that we are in the maintenance field where emergency is very routine phenomena. That’s why at the customer level we have customer support engineers, who continuously work with customers to solve their wear and corrosion related problems.