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Using Advanced Technologies to Understand Methane Emissions in the Biogas Industry

In communities across the globe, daily life creates waste that can be challenging to manage, including agriculture byproducts, livestock manure, and even leftover or discarded food all generate organic waste that produce methane during decomposition. Left alone, this decomposing matter poses an environmental risk. But when managed properly, waste can be transformed into biogas a form of renewable energy. Biogas is produced when organic materials such as plant and animal waste are broken down using an anaerobic digestion process. Bacteria break down the byproducts to create energy in the form of gas and digestate materials such as fertilizer. Biogas can be additionally refined to produce renewable natural gas (RNG), or biomethane, and be used in a variety of forms that include heat and electricity, fuel for vehicles, bioplastics and even conventional gas that is added to the pipeline to supplement the natural gas grid. Digester pumps, like the one seen in this optical gas imaging video, move biomaterials to anaerobic digesters. Because the material is fermenting, the potential for a methane leak is high. Visualized using a FLIR Gx320 with its FLIR-patented High Sensitivity Mode activated. While both biogas and RNG are cleaner forms of methane compared to the other industries that produce the gas, they still have an environmental impact when emitted into the atmosphere. Some in the industry, like Frank Zahorszki of ITEMA GmbH in Germany, are working to remedy these emissions from biogas and RNG in the production process. “Biogas is a great way to utilize common waste in our world, but we want to ensure we are doing all we can to ensure a clean environment,” Zahorszki explains. According to the US EPA, the United States saw 760.8 million metric tons of CO2e methane emissions in 2022, with 36.4% and 18.8% of those coming from agriculture and waste1, respectively. Meanwhile in the EU, the Commission’s REPowerEU2 plan is set to produce 35 billion cubic meters of biogas and biomethane per day by 2030 as an affordable, sustainable power source. Zahorszki, who has nearly 20 years of experience as a technology specialist in various industries, says keeping gas emissions in check won’t be easy. “Finding these leaks in the biogas industry can often be challenging and time consuming… unless you’re using advanced technology,” he says. The Advantage of OGIEnter optical gas imaging (OGI) technology: specialized infrared cameras that are filtered to match the wavelength of specific gases such as methane. Using OGI cameras such as the FLIR G-Series allows operators to see emissions that are completely invisible to the naked eye or most other technologies. These cameras work in real time to visualize gases for an immediate understanding of emission events. Live streaming video of leaks, which look similar to smoke, make it easy for technicians to pinpoint the exact source of leaks and determine how to fix the problem. With unique features such as High Sensitivity Mode and patented ergonomics for optimal camera operating positions, FLIR G-Series cameras can make detecting methane leaks 10-times faster than using traditional leak detection and repair (LDAR) methods. Biogas facilities are often large with many potential leaking locations from pumps to roof seals. Since OGI technology allows a user to quickly scan across wide target areas, companies can maximize efficiency of their LDAR operations. In the biogas industry, OGI technology is ideal for detecting and measuring methane emissions from a safe distance, keeping operators away from potential safety hazards while maximizing efficient operations. More recently, the OGI technology has advanced to the point of including emission quantification in the cameras. “For years, OGI cameras made finding leaks easy and efficient, but measuring them was often a challenge. Now with FLIR’s G-Series cameras I can immediately measure the emissions at the same time I detect them”, says Zahorszki. Quantitative Optical Gas Imaging (QOGI) technology embeds specialized, onboard analytics in a cooled OGI camera such as the FLIR G620 so users can measure methane, hydrocarbon, and VOC emissions. Unlike other technologies that provide quantifiable details about leaks, QOGI allows users to achieve this at safe distances and with immediate results. With the addition of QOGI in the camera, operators can add a level of emissions impact to their bottom line and better understand the financial risks to their organizations. Methane leak quantified using a FLIR Gx320 camera. Conclusion:As the markets look to further invest in more sustainable substitutes for traditional methane gas, biogas and RNG applications will play a key role in these efforts by using historically wasted product to supplement the current supply chain for natural gas. While more efficient and a great use of commonly wasted materials, emissions from these applications can still play a negative role in our environment. Using advanced technologies like QOGI will allow those in the industry to not only detect these leaks but also have a new visibility into the severity of the emissions and better understanding on how to resolve the problem. www.flir.in

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Maximum performance for pouch filling machines

FAULHABER drive technology brings dynamics, precision and high availability in the tightest of spaces for packaging machines from Scaldopack. Speed is of the essence for packaging machines: Products must be filled, reliably sealed and prepared for shipping in the shortest possible cycles. Moreover, if food is being packed, the hygiene requirements are also high. To keep the total cost of ownership low, maintenance should rarely be necessary and unplanned downtime avoided. The list of requirements is, thus, long and applies not only for the packaging machine itself but also for the components that are used, such as the drive technology. This article describes pouch filling machines that are used to pack both high viscosity foods and non-foods as well as products with particles. Figure 1: System for the insertion of closures and the filling of pouches. The Belgian company Scaldopack develops, produces and services advanced spout inserting machines and pouch filling and sealing machines. Important here to the Belgians is that the manufactured packages be of very high quality, a low error rate, stable production speeds as well as a high availability of the machines. At the same time, flexibility is also very important to them. Their systems can easily be converted from one batch to the next in just a short time. Depending on the system and application, changeover times range from just a few hours to less than 30 minutes in some cases. Moreover, all systems were constructed so that maintenance is rarely necessary and can be performed quickly. This also serves to keep the total cost of ownership of the machines low.Filling foods and non-foodsScaldopack offers a number of systems for the filling of pouches: several pouch filling machines and spout inserting machines, which insert the pouch closures into pouches of various sizes (figure 1). The filling machines differ in terms of throughput, i.e., how many containers can be filled per minute and the type of the filled container: The Smartfiller Ecoline, for example, convinces with its flexibility. In addition to pouches, it can also fill bottles and containers. The Monofiller Multihead 4, on the other hand, can output 120 packages per minute thanks to the multi-head. Both foods as well as other high viscosity products or products with particles can be filled. Typical non-foods include gels, shampoos, lotions, soaps, conditioners, cleaning agents, plasticizers, auto oils or adhesives. Among the classic foods that can be filled with the system are baby foods, dips, hummus, sauces, peanut butter, honey, yoghurt, juices and alcoholic beverages. Manufacturers of sport gels, for example, also use systems from Scaldopack. These sport gels are used primarily by endurance athletes who need to perform at a high level and require a targeted, fast supply of energy and a reliable electrolyte balance (figure 2 a-c). Figure 2a-c: A typical application example is the packaging of sport gels as well as of dips, hummus and many other foods. Non-food products such as gels, shampoos, lotions, soaps and many others can also be packaged.High performance for packagingBut the packaging machines themselves need to perform at a high level as well. They often work around the clock, seven days per week. Breaks for maintenance, whether planned or unplanned, quickly become costly and, thus, need to be avoided. Anyone purchasing such a system also always has an eye on the TCO. In addition to the acquisition costs, there are then also the maintenance costs, production quality and the avoidance of variables that can contribute to production errors. What applies for the system applies for the installed components as well. High performance is likewise demanded of the drive technology that is used (figure 3 a-c). Figure 3a-c: Detail view of the packaging system. Direct linear drives with built-in Hall sensorsFor smooth and efficient operation of the machines, Scaldopack uses BLDC motors from FAULHABER (figure 4). The direct linear drives with built-in Hall sensors enable a position accuracy of up to 0.1 mm with an acceleration of up to 4 g. This allows the pouches to be moved both quickly as well a precisely to the proper filling position. There, they are filled and sealed with the correct quantity of sport gel and then stacked in displays for shipment or sale. Because floorspace in production facilities is often expensive and, thus, limited, the used systems also need to occupy as little space as possible. In the compact machine, it is advantageous for the drive unit to have minimal installation space requirements. With a volume of 22 x 22 x 74 mm, it still achieves a peak force of 27 N and offers exceptional long-term reliability: Unlike conventional pneumatic components, it can operate continuously for nearly three years without maintenance. This fits in very well with the wishes of the equipment manufacturers to offer systems with low maintenance requirements. Figure 4: BLDC motors from FAULHABER with built-in Hall sensors quickly and precisely move the pouches to the required position.In addition to the reliability of the drives, system integration and operability of the machines are also decisive factors. The highly dynamic MC 3603 motion controllers that are used (figure 5) perform the position control. Using standardized communication interfaces such as RS232, EtherCAT or CAN, set-points for control can easily be set or the drive can be integrated in the automation system. In the actual application, the CiA402 compatibility of the used motion controller enables simple integration in the EtherCAT control system of the filling system. The motion controller significantly simplifies not only the integration but also the necessary tests. This allows drive systems and machines to be optimally matched to one another to achieve peak performance. The application makes clear what a decisive role dynamic, precise, compact, low-maintenance and easy-to-integrate drive technology plays in the automated packaging industry. Figure 5: The MC 3603 motion controller performs the drive control and communicates with the automation system. ⁣Drive solutions for sports gel production FAULHABER Series MC 3603 S Linear motors from FAULHABER | highly dynamic The drive experts from SchönaichFAULHABER is specialized in the development, production

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Gremsy Expands NDAA-Compliant UAV Payload Models Featuring Edge AI and Thermal by FLIR

Teledyne FLIR OEM’s Boson®+ Thermal Camera Module Integrated into Revolutionary Spherical Drone Payloads. Goleta, Calif.– Teledyne FLIR OEM, a Teledyne Technologies Incorporated company (NYSE: TDY) and the global leader in enabling thermal imaging innovation, today announced its latest Thermal by FLIR collaboration with Gremsy, a leader in professional unmanned aerial vehicle (UAV) payload and gimbal solutions. Through the collaboration, Gremsy is introduced its NDAA-compliant ORUS-L and Lynx payload lines, equipping drones with best-in-class aerial thermal intelligence. “Thermal by FLIR helps position Gremsy at the forefront of drone payloads with reliable NDAA-compliant thermal camera module availability,” said Jared Faraudo, vice president, product management, Teledyne FLIR OEM. “By integrating the size-weight-and-power (SWaP)-optimized long-wave infrared (LWIR) Boson+ camera module within the Gremsy spherical payload designs, the collaboration empowers demanding professional applications that require situational awareness day or night.” The International Traffic in Arms Regulations (ITAR)-free and National Defense Authorization Act (NDAA)-compliant Boson+ thermal imaging camera module has recently been integrated into two new groundbreaking Gremsy products: Lynx, an ultra-compact ISR payload, and ORUS-L, a pioneering, sphere-shaped payload. These represent the introduction of an innovative product series. “Boosting innovation in uncrewed intelligence, our Lynx and Orus L payloads represent monumental achievements for our team while pushing new frontiers for our expanding spherical ecosystem,” said Huy Pham, CTO of Gremsy. “The sphere form factor enables exceptional protection, aerodynamic efficiency, and a flexible platform for a wide range of critical applications. Our new payloads, enhanced by Teledyne FLIR OEM’s thermal imaging technology, help users better achieve their mission objectives with unprecedented insight.” LYNX NDAA: Ultra-Compact ISR PayloadThe ultra-lightweight and compact Lynx NDAA model is engineered for ultimate aerial efficiency, drastically reducing SWaP challenges on UAV platforms and translating directly into significantly longer operational times and enhanced platform versatility. Its dual thermal and visible imaging capabilities provide a critical advantage for time-sensitive public safety, drone-as-first-responder (DFR), and defense missions.  Orus-L NDAA: Pioneering Spherical Payload with AI IntegrationAs the vanguard of Gremsy’s spherical payload vision, the IP55-rated ORUS-L NDAA model supports flight speeds up to 100 km/h across vertical-takeoff-and-landing (VTOL) and fixed-wing platforms. Powered by the NVIDIA Jetson Orin NX, ORUS-L performs complex AI tasks including object detection, target lock, and autonomous tracking in real-time. Leveraging its built-in high-performance processor and Gremsy’s advanced image processing algorithm, this high-performance gimbaled solution includes an electro-optical (EO) camera, the radiometric Boson+ thermal camera module, and a laser range finder (LRF) ideal for critical inspection and public safety applications. Thermal by FLIR is a cooperative product development and marketing program that supports original equipment manufacturers (OEMs) and product innovators who use Teledyne FLIR thermal camera modules in their products. It allows integrators to get to market faster, enabling lower development costs and accelerating business growth via the world’s largest volume manufacturer of ITAR-free IR sensors and modules: Teledyne FLIR OEM. For more information about the Thermal by FLIR program, visit https://oem.flir.com/learn/thermal-by-flir-program/. Teledyne FLIR OEM, a Teledyne Technologies Incorporated company, is the world’s largest volume manufacturer of ITAR-free and NDAA-compliant infrared (IR) sensor and camera modules. As a vertically integrated supplier, Teledyne FLIR OEM delivers thousands of thermal imaging modules and related software tools daily for defense, automotive, uncrewed, professional, and artificial intelligence applications designed to improve decision support and situational awareness. Teledyne FLIR OEM enables life-changing thermal sensing so the world can do and see more. For more information, please visit https://oem.flir.com/ or follow @flir. Teledyne Technologies is a leading provider of sophisticated digital imaging products and software, instrumentation, aerospace and defense electronics, and engineered systems. Teledyne’s operations are primarily located in the United States, the United Kingdom, Canada, and Western and Northern Europe. For more information, visit Teledyne’s website at www.teledyne.com.

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New software, new portfolio: the Eplan Platform 2026

More of Everything and Perfectly Customised. The new Eplan Platform: the foundation for efficient engineering across disciplines. This creates the complete digital twin for the automation systems of machines and plant systems. The new Eplan Platform 2026 is here! Eplan has used this opportunity to completely redevelop its entire portfolio, with an even greater focus on customers and their requirements in their respective market segments. One central point is the significant reduction in complexity. The new software portfolio makes the full power of the Eplan Platform clearer and with numerous enhancements provides a comprehensive complete solution in specific application fields. Furthermore, the Eplan Platform can easily be integrated into existing IT landscapes. Companies are facing enormous challenges right now in successfully configuring their businesses and making them secure for the future. Solutions provider Eplan supports its customers in shortening the time to value. Comprehensive solutions have been created for this that are customised to the tasks and workflows in individual industries and customer segments and customers can immediately use them, optimised to their full extent for basic engineering, electrical engineering and control cabinet manufacturing without having to evaluate and procure additional modules and options. Eplan’s Vice President Customer Journey Jan Fleming explains: “We have systematically aligned our product portfolio toward the tasks and workflows of our customers. The Eplan Platform 2026 provides maximum support for users in their respective application fields. This means more simplicity in engineering and at the same time valuable additional services that help our customers become even more efficient.”  Access from device management in Eplan now allows direct device selection in the Data Portal. Users no longer have to “jump” from the Platform to the Portal. Simply offers moreAll products in the Eplan Platform 2026 have been fundamentally reworked and functionally expanded and can be considered the new benchmark for electrical engineering. The launch is being accompanied by a complete new product portfolio. Previously optional extensions are now standard in some version of the software. The portfolio has been tailored to the specific requirements of certain market segments: Eplan Preplanning meets these requirements for operators and planners. Control cabinet construction is planned using Eplan Pro Panel and machine builders will find all the relevant functionality for their tasks in Eplan Electric P8. New features include the cloud-based Eplan collaboration apps, the Eplan Data Portal, parts management eStock and eManage for data management, all of which are included in the scope of services for Eplan Electric P8, Eplan Pro Panel and Eplan Preplanning. Previously optional extensions are now included in some configuration levels. This allows users to make their processes even more efficient and consistent. This holds true for all project phases and for different industries from concept development to detail engineering and manufacturing to commissioning and operations. Support for operators as wellFor instance, Eplan Preplanning now also covers electrical engineering requirements in the early planning phase in the form of single-line schematics in addition to the integration of preplanning data and professional creation of P&I diagrams. So aside from being able to be used by system integrators, the software can now also be used by operators and planners in basic engineering. Users benefit from preconfigured contents such as symbols, example data and forms that are specifically tailored to the tasks in machine building, control cabinet and switchgear system engineering, energy technology and building automation. Flexible with or without the use of cloud servicesDepending on the configuration level, customers can now also collaborate internally and externally using the Eplan Cloud: cloud-based apps for device management, data management and the view of Eplan projects using the Viewer and now included. As soon as users activate their licences for the Eplan Platform 2026, the extended range of functionality is available to them. The only thing they have to do is install the new software – at no additional cost.  “The Eplan Platform 2026 provides maximum support for users in their respective application fields. This means more simplicity in engineering and at the same time valuable additional services that help our customers become even more efficient,” says Eplan Vice President Customer Journey Jan Fleming. Connections add valueThe new Eplan Platform can also be integrated into ERP and PDM system via standardised interfaces. Digital data from the electrical engineering can also be used directly in manufacturing of control cabinets and by wiring machines and plant systems. In the area of automation technology, commercially available PLC planning and programming systems can also be directly connected via standard formats. Accessing relevant data fasterAnother important new feature is that access from device management in Eplan now allows direct device data selection in the Data Portal. Users no longer have to “jump” from the Platform to the Portal. Just a click in Eplan Electric P8 brings them directly to device selection in the Portal and they can immediately download the required project data. This also applies to the cloud-based device management. In addition, devices can be described even more precisely with more than 400 new properties for devices. Everything at a glance in the Download CenterLast but not least. the Eplan Download Center is now available to every Eplan user. At eplan.com, users can directly access software, tools, useful eLearning contents and licencing information. There they will also find information about the version currently in use as well as individual updates, which allow even larger jumps for updates to older versions with just a click. Find out more at: www.eplan.com EPLAN provides software and service solutions in the fields of electrical, automation and mechatronic engineering. The company develops one of the world’s leading design software solutions for machine and panel builders. EPLAN is also the ideal partner to streamline challenging engineering processes. Both standardised as well as customised interfaces to ERP and PLM/PDM systems ensure data consistency along the whole value chain. Working with EPLAN means boundless communication across all engineering disciplines. No matter whether small or large enterprises: Customers can apply their expertise more efficiently. Worldwide, EPLAN supports 61,000 customers. EPLAN wants to grow further

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Datakey Mini-Bar: The World’s Smallest Crypto Ignition Key Now Available

Datakey Mini-Bar: The World’s Smallest Crypto Ignition Key Now Available ATEK Access Technologies has announced the availability of its new Datakey Mini-Bar series, the world’s smallest Crypto Ignition Key (CIK) portable memory system. Samples are now available, and orders are being accepted. A Crypto Ignition Key is a portable memory device used as a credential to enable or disable cryptographic equipment. Since producing its first CIK in 1986, Datakey portable memory products have continuously evolved to meet the changing needs of cryptographic systems. One of the most significant trends in these devices has been the ongoing reduction of size, weight, and power (SWaP). In 2009, Datakey introduced the Bar series, offering a compact CIK solution for tactical environments. Today, the new Mini-Bar form factor takes that innovation even further, being 60% smaller than the Bar series while still meeting the same MIL-STD-810 environmental specifications. Measuring just 21 mm x 15 mm, the Mini-Bar memory token is only slightly larger than a microSD card yet remains easy to handle. Mini-Bar memory tokens are available with serial EEPROM in 16 Kbit and 256 Kbit capacities, using either SPI or I²C interfaces. Models featuring Microchip’s CryptoAuthentication™ secure memory ICs are coming soon. Customized Mini-Bar tokens using customer-specified ICs will also be offered. The unique design of Mini-Bar receptacles allows them to be integrated into the corner of a housing, thereby minimizing the amount of volume required inside the enclosure while also minimizing the front panel space needed. Mini-Bar receptacles are offered with two different internal interfacing options: • The MBRHN Mini-Bar receptacle features an 8-pin header connector and measures  16.3 mm x 15.8 mm x 13.7 mm.• The MBRFN Mini-Bar receptacle features seven flat targets and measures  16.3 mm x 15.8 mm x 9.1 mm and is designed for use with an FFC/FPC interface board. Both receptacles are offered with or without an adhesive gasket and can achieve an IP67 seal when properly mounted. “The Mini-Bar employs the same proven design as its predecessor, the Bar—slide-in/slide-out operation, corner-mounting, and MIL-STD-810 environmental performance, but is more than 60% smaller,” said Paul Plitzuweit, Senior Product Manager for the Datakey line. “This makes the Mini-Bar an ideal choice for next-generation cryptographic devices that have portable or embedded use cases. But the Mini-Bar is not limited to CIK applications. Any embedded system that requires a robust removable memory device for access control or data transfer applications could benefit from these revolutionary new products.” Customers in North America can now request samples and place orders through ATEK Access Technologies at https://datakey.com/. Customers outside of North America can find their authorized Datakey distributor at https://datakey.com/where-to-buy. A Mini-Bar memory token inserts into a Mini-Bar receptacle, sliding over its spring-probe contacts. Shown next to a ruler for scale, Mini-Bar products (left) and Bar products (right) are placed side-by-side for comparison. The 60% reduction in size makes the Mini-Bar an ideal choice for mobile and hand-held embedded applications. The Mini-Bar receptacle can be mounted in a corner of a device, minimizing the required front panel space and internal volume required. An RJ45 Ethernet jack is shown for size comparison. ATEK Access Technologies (ATEK) designs and manufactures standard and customized sensing, safety, and portable memory solutions with a focus on quality, ruggedness and long product life cycles. Its brands include Larco and Datakey. ATEK’s Larco product line offers high-quality automatic door products and industrial safety mats, all manufactured in our U.S. facility in Central Minnesota. For more information, visit https://larco.com. ATEK’s Datakey product line features portable memory devices that utilize solid over-molded construction, industrial-temperature electronics, redundant electrical contacts and high cycle-life receptacles for harsh environments. Datakey products also offer a proven history of long-term availability. Since 1976, Datakey has been the preferred portable memory solution for many of the world’s largest defense, medical, and industrial OEMs. For more information, visit https://datakey.com.

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HMS Networks launches Anybus Safe2Link™ Remote IO-CS – The easiest and fastest way to add functional safety to mobile machines

HMS Networks has announced the release of the Anybus Safe2Link Remote IO-CS, a rugged, type-approved I/O device designed to simplify the integration of functional safety into AGVs, AMRs, and other mobile machines. With TÜV-certified safety functions and support for CIP Safety over EtherNet/IP, the Anybus Safe2Link Remote IO-CS provides the fastest, most reliable path to compliance with ISO 3691-4 and the upcoming EU Machinery Regulation 2023/1230. Easy to installThe Anybus Safe2Link Remote IO-CS mounts directly on the machine, enabling system integrators and machine builders to add a safe remote stop and manage local or remote safety signals without custom hardware design.Since the Anybus Safe2Link Remote IO-CS connects with existing local safety logic, system integrators can implement the same safety functions across AGV/AMR platforms from different suppliers. This significantly simplifies integration and reduces the effort required for the recertification of functions such as safe remote stop. Advanced safety featuresAdvanced safety features such as SafeBound™ (fast local and slow remote safe reaction) and SS1-t (controlled safe stop) allow machines to react predictably, protecting both people and equipment. Fully certifiedWith certification up to SIL 3 (IEC 61508) and PLe/Cat. 4 (ISO 13849-1), the Safe2Link Remote IO-CS is type-approved and ready to deploy. Its rugged IP54 enclosure, dual M12 Ethernet connectors, and straightforward D-Sub I/O interface make it well-suited for harsh industrial environments. Expanded functional safety portfolioThe launch of the Anybus Safe2Link Remote IO-CS expands HMS Networks’ functional safety portfolio, which also includes embedded hardware options and TÜV-certified safety protocol software. This flexible approach allows OEMs and system integrators to choose the right level of integration for their applications — from plug-and-play devices to fully customized safety hardware. For more information, visit: www.hms-networks.com/functional-safety-solutionsExpert perspective“Functional safety is no longer optional — it’s essential for accessing global markets and building trust with customers,” says Stefan Kraus, Functional Safety Product Manager at HMS Networks. “The Anybus Safe2Link Remote IO-CS gives system integrators or machine builders a plug-and-play solution to meet the latest requirements with minimal integration effort. This means faster time-to-market and safer, smarter machines.” AvailabilityThe Anybus Safe2Link Remote IO-CS is available now. A PROFIsafe version is also in development and is expected to launch in 2026. For more information on the Anybus Safe2Link Remote IO-CS, visit: https://www.hms-networks.com/p/1-01-0306-00001-anybus-safe2link-remote-io-cs HMS Networks AB (publ) is a market-leading provider of solutions in industrial information and communication technology (Industrial ICT) and employs over 1 100 people. HMS develops and manufactures products under the Anybus®, Ixxat®, Ewon®, and Intesis® brands (Red Lion® Controls and PEAK-System is also a part of the HMS Group as of 2024). Local sales and support are handled by branch offices all over the world, as well as through a worldwide network of distributors and partners. HMS reported sales of SEK 3,059 million in 2024 and is listed on the NASDAQ OMX in Stockholm in the Large Cap segment and Telecommunications sector.

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Drill Better, Faster and Smarter with Seco® X-Tip Drill

Seco® X-Tip Drill, the next-generation exchangeable tip drill, is redefining holemaking with a smarter, more sustainable approach. Designed for versatility, speed, and precision, Seco X-Tip Drill simplifies tool management while delivering high-feed performance across all materials and depths. Smarter holemaking for every materialSeco X-Tip Drill is engineered to eliminate the need for multiple solid carbide drills. With a single drill body and a range of recyclable carbide tips, users can seamlessly switch between materials and depths—reducing tool clutter, setup time, and cost. Its high-feed geometry ensures faster, cleaner holes with less downtime, while its recyclable tips support sustainability goals. “With Seco X-Tip Drill, we’ve built a tool that delivers high-feed drilling performance while keeping things flexible and efficient on the shop floor,” says Ricky Payling, Global Product Manager for Solid Round Tools Drilling. “The combination of a hardened tool steel body and precision-ground exchangeable carbide tips means you get the rigidity you need with the convenience of quick changeovers—less downtime, more productivity.” This innovation stems from a clear market need: A tool that combines performance, flexibility, and environmental responsibility. Seco X-Tip Drill’s unique design not only enhances productivity but also aligns with modern manufacturing’s push toward leaner, greener operations. With its origins in Fagersta, Sweden and present in more than 75 countries, Seco is a leading global provider of metal cutting solutions for indexable milling, solid milling, turning, holemaking, threading and tooling systems. For nearly 100 years, Seco has driven excellence throughout the entire manufacturing journey, ensuring high-precision machining and high-quality output. For the latest innovations and cutting-edge products, visit www.secotools.com.

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The Ixxat Mobilizer Series: A Gamechanger for Automotive Testing and Production

With the freshly launched Mobilizer Series, HMS Networks has presented a state-of-the-art automotive gateway under its product brand Ixxat. Designed to meet the diverse and demanding requirements of automotive communication and testing, the Mobilizer combines unparalleled flexibility, robust hardware design, and user-friendly software tools to deliver a versatile, standalone solution. Equipped with the most high-performing communication standards such as CAN FD, Automotive Ethernet (100/1000-Base-T1), EtherCAT or FlexRay, the Ixxat Mobilizer caters for a wide range of applications such as data logging, gateway functionalities, rest bus simulation, firmware flashing or end-of-line testing. The new series has been developed especially for automotive test benches as well as end-of-line testing applications. All Mobilizer models come with the Advanced Configuration Tool (ACT), a groundbreaking, intuitive drag-and-drop software. With it, users can configure the gateway behavior, data logging or rest bus simulation applications and visualization without programming skills. This not only simplifies the initial setup effort but also significantly reduces time to deployment. Supporting Automotive Ethernet, CAN/FD, LIN and FlexRay, the Mobilizer series consolidates multiple network protocols into one single device. This versatility eliminates the need for multiple devices, streamlining workflows and reducing operational costs. “Once you have configured and parameterized your application via the ACT software, you just send the configuration onto Mobilizer and it works properly without any additional software”, explains Markus Demaria, Product Manager Automotive Solutions at HMS Networks. CAN meets Automotive Ethernet With up to eight CAN/FD channels, each supporting signal improvement capabilities (sic), the Mobilizer guarantees exceptional signal stability and allows simultaneous operation of multiple components. This allows fast and reliable connection of in-vehicle networks. On the other end, the 100/1000Base-T1 Automotive Ethernet interface offers speeds up to 1,000 Mbit/s and low-latency communication to connect to the surrounding automation level. With additional EtherCAT and Generic Ethernet interfaces, the Mobilizer bridges IVN data to automation environments, ensuring synchronized system communication and device monitoring. Additionally, a plugin-based encryption system ensures robust data security without the need for repetitive programming. Users can encrypt data once, and the Mobilizer manages encryption consistently across all applications, ensuring seamless transitions between projects. Integrated Rest Bus Simulation (RBS) in Minutes The Mobilizer simplifies the setup and operation of a standalone rest bus simulation with integrated support for MATLAB models. Configuring RBS is as easy as dragging and dropping within the ACT tool, eliminating manual parameter setup. “While other tools on the market usually require a time-consuming programming effort until rest bus simulation applications are running properly, the Mobilizer series only needs to be configured”, says Markus Demaria. “Instead of several hours of programming, setting up a simple rest bus simulation with the Mobilizer is done within minutes.” I/O Interfaces for Versatile Applications Depending on the model, the Mobilizer supports up to six digital I/Os, two analog inputs, and four analog outputs, enabling the integration of multiple measurement devices in parallel. While primarily used as a desktop device by engineers, the Mobilizer is also suitable for DIN rail mounting in industrial environments such as test benches and control rooms. Technical Excellence Backed by a Robust Platform Built for harsh conditions, the Mobilizer features a durable aluminum chassis with advanced cooling, supporting operation in temperatures from -40 °C to +70 °C. An integrated temperature monitoring system ensures reliable performance, even under heavy computational loads. All models of the Mobilizer series incorporate an embedded processing platform with a quad-core i.MX 8M Plus processor, 1 GB of RAM, and 4 GB of flash memory. This makes it a powerful and flexible solution for modern automotive testing scenarios. Technical Features: • Automotive Ethernet (100/1000-Base-T1)• Up to 8 CAN/FD Channels (CAN 1 Mbit/s, CAN FD 8 Mbit/s)• SIC Transceiver TCAN1462• Galvanic CAN-Isolation up to 1kV DC for 1 second• Two LIN Channels (up to 20 kBit/s)• FlexRay Interface• EtherCAT (slave)• One RJ45 Ethernet Connector• Up to 6 Digital I/Os• Up to 4 Analog I/Os• USB 2.0 host and USB 3.0 device (up to 5 Gbit/s)• i.MX 8M Plus, 1.8 GHz Quad Core Cortex-A53 Processor with 1 GB RAM• Linux host OS• Aluminum Housing 130 x 244 x 92 mm• Operating Temperature -40 °C up to +70 °C• Protection Class IP40 Get more information on our website: www.hms-networks.com/Mobilizer HMS Networks AB (publ) is a market-leading provider of solutions in industrial information and communication technology (Industrial ICT) and employs over 1 100 people. HMS develops and manufactures products under the Anybus®, Ixxat®, Ewon®, and Intesis® brands (Red Lion® Controls and PEAK-System is also a part of the HMS Group as of 2024). Local sales and support are handled by branch offices all over the world, as well as through a worldwide network of distributors and partners. HMS reported sales of SEK 3,059 million in 2024 and is listed on the NASDAQ OMX in Stockholm in the Large Cap segment and Telecommunications sector.

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Rohde & Schwarz launches high-flexibility EMI test receivers at EMV2025 paving the way for optimized investments

The new EMI test receivers R&S EPL1001 up to 1 GHz and R&S EPL1007 up to 7.125 GHz offer engineers a flexible and cost-effective solution for EMI measurements. Their expandable features support optimized and secured investments, as additional options can be integrated at any time as needed. Depending on the configuration, these receivers can be used for measurements during the development phase, certification preparation and final testing to ensure compliance with latest EMI standards. The new test receivers are designed to meet a broad range of EMC measurement requirements, with a focus on flexibility, cost-effectiveness, and precision. Engineers can start with a basic model that fits their current needs and budget. As requirements grow, the devices can be easily upgraded with advanced features. The basic versions of the test receivers include EMI bandwidth (CISPR 16-1-1, DO-160 and MIL-STD-461) and detectors (CISPR 16-1-1), RF input protection and automatic adaptable attenuation in 1 dB steps to easily handle strong signals. Optional preselection improves the measurement of broadband signals and short pulses. The preamplifier included in the preselection option enables the measurement of small signals. Adding option EPL1-B1611 results in full CISPR 16-1-1 compliant EMI test receivers allowing the certification of the equipment under test. Time Domain Scan (TDS) makes it possible to capture entire CISPR bands A or B in a single shot and to measure above CISPR band B in 20 MHz steps using CISPR band associated resolution bandwidths. This saves valuable test time and enhances intermittent emission detection. In-depth analysis is provided by functions such as spectrogram, zero span and bar graph display. Additional upgrade options include real-time spectrogram, IF analysis and 4-channel click rate analysis. Battery and DC power operation allow testing in various environments without being tied to a power outlet. As the test receivers are versatile and offer functions beyond EMI measurements, such as an integrated spectrum analyzer and an optional signal generator including tracking generator function, they are reducing the necessity for extra equipment. The R&S EPL1001 and R&S EPL1007 are designed for both EMC test engineers and R&D engineers. EMC test engineers need precise, fast and standard-compliant measurements to ensure devices meet regulatory standards. R&D engineers need detailed signal analyses for troubleshooting and continuous emission monitoring and user-friendly interfaces during development.

Rohde & Schwarz launches high-flexibility EMI test receivers at EMV2025 paving the way for optimized investments Read More »

Behind The Scenes Of Sustainability With FPT Industrial: The Brand’s Engines Take The Lead With Astra In The Complex Challenge Of Wind Turbine Blade Transport

FPT Industrial, the Iveco Group brand dedicated to the design, production, and sale of powertrains and solutions for on- and off-road vehicles, as well as marine and power generation applications, is once again reaffirming its role as a key player in the long journey towards a more sustainable world. The Brand’s CURSOR 13 engines, installed in ASTRA HD9 series vehicles operated by the drivers of Geo Trasporti, were among the key participants in the complex operations of transporting the twenty-seven wind turbine blades destined for the new “Mondonuovo” wind farm in Mesagne (Brindisi), Italy, one of the most delicate phases of such a renewable energy project. The construction of infrastructure like a wind farm involves operations with a very high level of complexity: transporting blades up to 81 meters long on a special twelve-axle trailer, with a total combined weight of over 200 tons, is certainly one of them. The maneuvers, slow and at times required to be millimeter-perfect, take place along routes that may include curves, slowdowns, and slopes to reach the installation site, often far from the main highways. Egle Panzella, Brand Equity and Corporate Social Responsibility Manager at FPT Industrial, commented: “The sustainability supply chain also includes everyday feats like this one, involving companies from various sectors, specialized professionals, and high-performance equipment. The CURSOR 13 has once again proven to be the ideal engine for vehicles designed to overcome the most complex on-road challenges, such as those required for infrastructure projects in the wind energy sector, which, due to the weight and size of the blades, demand exceptional performance”.In this operation, the 570 hp CURSOR 13 engines from FPT Industrial, powering the specialized ASTRA HD9 86.57 vehicles designed for heavy-duty work in the oil and mineral, quarrying, construction, and oversized loads transport sectors, played a key role, combining perfectly with the HD9’s toughness and tailor-made features for this undertaking. A few months after the incredible performance on the scorching dunes of the Dakar 2025, these engines once again demonstrated maximum power, efficiency, reliability, and sustainability in the most challenging tasks. In addition to top-tier performance, transient response, and low fuel consumption, FPT Industrial’s patented HI-eSCR technology without EGR ensures a low Total Cost of Ownership (TCO), thanks in part to the DPF with passive regeneration, and the longest oil change intervals in this category, up to 150,000 km. Furthermore, the DPF cleaning interval of up to 600,000 km, and reduced oil consumption provide significant advantages in terms of operational availability and cost reduction. CURSOR 13 for ASTRA HD9 86.57 – Technical Specifications No. of cylinders / valves: 6L / 4Turbocharger: eVGTDisplacement [liters]: 12.88Maximum Rated Power [hp]: 570Maximum Torque [Nm]: 2,500Dry weight [kg]: 1,132 The strengths of the CURSOR 13 have been further enhanced in its natural evolution, the XCURSOR 13, FPT Industrial’s first multi-fuel single-base engine, launched as part of the IVECO Model Year 2024 product line-up. With new air handling for downspeeding, improved combustion with increased Common Rail and peak cylinder pressures, smart oil and water pump, and new conrod pins and crankpin materials that reduce friction, along with an advanced valvetrain, and lighter cylinder block and cylinder head, the XCURSOR 13 has taken the legacy of the CURSOR series, launched back in 1998, to an even higher level. It features CO2 emissions reductions of 7% and 10% lighter weight compared to the previous version, with a maximum power output of 600 hp and a peak torque of 2,850 Nm.

Behind The Scenes Of Sustainability With FPT Industrial: The Brand’s Engines Take The Lead With Astra In The Complex Challenge Of Wind Turbine Blade Transport Read More »

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